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Mc engineering co


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Paarl (Western Cape)
Engineering Semi Skilled General Workers required in Paarl Contract position. Minimum required 6 Months General Worker Experience within the Engineering/Manufacturing Industry Must be able to handle tools Attention to detail Good Numeric Skills Ability to work rotational shifts Reliable Transportation Valid South African ID Criminal Clear Only applicants with the above requirements will be considered, CV's can be submitted to grizelda.herbert@workforce.co.za
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Uitenhage (Eastern Cape)
lezane@rmgrecruitment.co.za Description: Our client within the automotive industry and is seeking an Engineering Specialist with the following requirements and experience EDUCATIONAL QUALIFICATION National Diploma in Electrical Engineering B-Tech Advantageous KNOWLEDGE / EXPERIENCE REQUIRED & PHYSICAL DEMANDS: 5 -10 years related experience in managing a maintenance department and plant support 5 -10 years related experience in planning and commissioning of projects 3 -5 years related experience in the supervision of technical staff KEY PERFORMANCE AREAS: Ensure all test equipment electrical, electronic and mechanical are always calibrated to the Company standard procedure. Support the quality department in all requirements of plant equipment performance improvements to the Company standards Support the quality department in all requirements of plant equipment performance improvements to the Company standards Participate and assist all quality driven innovation to the equipment Maintain production equipment up time in all electrical, electronic, and mechanical aspects of the equipment Participate and assist in all equipment improvement or innovation ideas required by production to increase Monitor and plan actions to reduce energy consumption as set by the Company standards and Goals Manage Engineering monthly cost according to the Company monthly target Mentor and train all subordinates for better performance in their respective disciplines Monitor and plan actions to prevent repetitive or ad hoc equipment stoppages Assist with all internal and external electrical, electronic and mechanical installations Assist with fault finding of ad hoc and repetitive electrical, electronic and mechanical equipment failures Manage and assign tasks to internal or external suppliers on safety audit findings Monitor and manage all safety device inspection assigned to the engineering team Communicate with external suppliers on safety device or equipment installations Manage all internal and external supplier maintenance Support the safety department on all functions safety related of any equipment or process in the plant Company Description: Automotive
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Middelburg (Mpumalanga)
We are looking for Mining Engineering Graduates with 2 years experience in Open Pit Mining. Positions are available in the Witbank Middleburg Coal Fields,Northern Cape,Limpopo and in Johannesburg. Requirements Degree/Diploma in Mining or Engineering Exposure to various areas of Open Pit Mining Valid Drivers Licence Blasting Ticket would be advantageous If you have good organisational and trouble shooting skills coupled to sound cost management,ability to lead and hard working please send your CV to mike@mcrecruit.co.za. Salary: R45 000 Cost to Company Consultant Name: Mike Cotterell
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Johannesburg (Gauteng)
DFC tank pressure vessel manufacturer co.,Ltd is a comprehensive pressure vessel manufacturer that offers a series products to all kinds of line. You will find our services in the industry of chemical, petrochemical,power generation, foodservice, pharmaceutical, refining, beveraging,water treatment, environmental protection, iron and steel and oil, gas and so on. It is established in 1984 and have strong experiences which allow its business scope covers fermentation tanks, water filter, oil and gas separators, air cooler, heat exchanger, air storage tank,large storage tank, liquid steel storage tank, fuel filter,surge tank, conveying tank, high pressure vessels and so on. We have the capacity to fabricate different materials and wide range dimensions pressure vessels. As the full use of the advanced and economical pressure vessels manufacturing technicals,we save the labor and improve the productivity. Thus the price we charge on pressure vessels are very competitive. Good price doesn`t mean the sacrifice of the quality. Till now we still have a lot of clients who are from all over the world trust our products and place us repeat orders. If you choose a manufacturer,please use DFC,because it owns professional administration,scientific engineering design, advanced production,strict quality control,on time delivery,good after sales service. More information please visit https://www.dfctank.com
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Port Elizabeth (Eastern Cape)
Are you are looking for reliable & professional, top notch quality plumbers? Then JNT is the place for you! Here at JNT, you will receive only the best plumbing solutions! From our professionalism to our in depth knowledge, we are dedicated to providing you with the best service at an affordable price! Whether it’s a domestic or commercial property, our expert team is here to assist you with any plumbing issue, from blocked drains and leaky taps to installations and inspections! Our workmanship is unbeatable! We strive to give you peace of mind, and pride ourselves in taking the necessary steps to ensure your needs are 100% met. Visit our website for more information today! www.jntengineering.co.za Plumbers Port Elizabeth | Plumbing Services Port Elizabeth | Solar Panels & Installations Port Elizabeth | Grey Water Conversion Port Elizabeth | Blocked Drain Solutions Port Elizabeth | Drains Unblocking Port Elizabeth
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South Africa (All cities)
Overview The surface quality inspection of high temperature cast product is of great significance to the repair of cast product’s defects and the hot delivery of hot cast product. The ZSQ-T series of online surface quality inspection equipment for casting billets developed by Wuhan CenterRise M&C Engineering Co., Ltd can detect the defects such as scratches, cracks, holes, pits, edge cracks, edge defects on the surface of the cast products, and meet the customer's requirements for the quality inspection of the surface of the cast product. The principle of the system The ZSQ-T200 online surface quality inspection system for continuously cast products adopts the principle of optical imaging and uses a CCD image sensor to input the surface image of the cast products to be detected into the computer, and then the obtained image is processed by special image processing software to find out whether there is any defect in the image. After the defects in the image are obtained, the obtained defects are classified through a special self-learning system, and finally the requirements of the computer to automatically identify the surface defects of the cast products are achieved. The composition of the system 1. Optical part: The optical part is composed of multiple fixed-focus lenses and linear CCD, which mainly realizes scanning and imaging of the surface of the cast products. 2. Lighting part: The lighting part is composed of a high-brightness LED array and a cylindrical lens, which realizes high-brightness and high-uniformity lighting on the surface of the cast products. 3. Mechanical structure part: The mechanical structure part mainly realizes the adjustment, installation and fixing of the optical part and the lighting part, and consists of the imaging head (optical part), light box (lighting part), bracket and control cabinet. The structure is required to be stable and reliable. 4. Real-time processing: The real-time processing part is completed by the multi-CCD data real-time sampling processing unit (high-speed DSP) independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. 5. Hardware part: The hardware part consists of high-speed storage controller and storage hard disk array, Gigabit InternetMAC controller, Gigabit Ethernet PHY. Rj45, and multiple high-speed workstations. 6. Detection software: The detection software mainly realizes the functions of collection, storage, transmission, processing of CCD scanning images, extraction of defects, analysis of defect characteristics, calculation of defect size and position, storage of defect images, generation of cast product’s surface quality analysis reports. etc.
R 200.000
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South Africa (All cities)
Overview: In the steelmaking production process, the ladle is the key equipment for holding molten steel, secondary refining, and continuous pouring. In a modern steelmaking plant, refractory materials are required for converters, refining, and ladles. In the steelmaking process, ladle is the main equipment for using and consuming refractory materials. Improving the service life of ladles and reducing refractory consumption is the key technology for steelmaking plants to save costs and reduce energy consumption for green production. In order to ensure the orderly operation of the ladle, save the consumption of refractory materials, prolong the service life of the ladle, and ensure the safe operation of the ladle, Wuhan CenterRise M&C Engineering CO. developed and launched the LDT-N200 integrated management system for the ladle. Introduction: LDT-N200 ladle integrated management system integrates LDT-L200 ladle lining thickness gauge, TBP-S300 ladle, tundish baking temperature and leakage monitoring system, RFD -C100 metallurgical electronic positioning system, and also integrates SQL Server database and NeuralWare (American computer software company) neural network software NeuralWorks to realize intelligent and optimized management of ladles. LDT-L200 ladle lining thickness gauge uses a laser area array scanning sensor to accurately measure the real-time thickness of the ladle lining, calculate the lining loss, and predict the service life of the ladle. TBP-S300 ladle, tundish baking temperature and leakage monitoring system uses infrared thermal imaging camera and embedded armor wire system to comprehensively monitor and prevent ladle leakage. RFD-C100 metallurgical electronic positioning system installs RFID electronic tags on all ladles to realize full-time and full-space ladle positioning and tracking. LDT-S200 ladle optimization control and analysis software, based on SQL Server database, B/S network structure, realizes online management of ladles, and adopts BP neural network system to realize intelligent optimization control of ladles. LDT-N200 ladle integrated management system can realize ladle age management based on ladle lining data and neural network algorithm, safety process control of ladle turnover and use, full-time tracking management of steelmaking production and full-space tracking management of ladle use and provide optimal control and management of steelmaking production and ladle maintenance. Comprehensive ladle measurement and monitoring, ladle positioning and management, and data management and optimization enable the LDT-N200 ladle integrated management system to fully realize ladle entire process management, optimize the service life of ladles, and comprehensively reduce the cost of refractory materials. The features: Using a lining thickness gauge to measure the thickness of the ladle lining Using infrared thermal imaging camera/embedded armor wire to realize ladle leakage detection Using RFID/number plate recognition to realize the location management of ladles Ladle age management system based on overall tracking Overall (full-time full-space) ladle management system based on database Provide overall production scheduling data Using neural network to predict ladle service life based on big data Ladle Optimal Scheduling System based on database and ladle service life Increase the service life of ladle by 12%-20% Reduce the use of refractory materials more than 15% Realize orderly management of ladle baking Realize full space and full time domain control Reduce the costs of ladle management and maintenance Improve the efficiency of ladle turnover operation
R 200.000
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South Africa (All cities)
Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level
R 200.000
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South Africa (All cities)
Overview: Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle: The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features: The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters: Measurement range:0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance:750mm System measurement accuracy:1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP
R 200.000
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South Africa (All cities)
Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5~7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet
R 200.000
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South Africa (All cities)
Overview The all-digital non-touching infrared automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut
R 200.000
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South Africa (All cities)
Overview The continuous casting vibration type ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of vibration detection. The LAG-S200 continuous casting ladle slag automatic detection system is developed by Wuhan CenterRise M&C Engineering Co., Ltd. after many years of research with many scientific research institutes, and fully combined with the actual situation on site. It has a real field application value as a continuous casting ladle slag automatic detection system. The meaning of the system 1. Reduce the amount of tundish slag 2. Improve the purity of molten steel 3. Improve the life of the tundish 4. Reduce sliding nozzle erosion 5. Reduce nozzle blockage 6. Increase continuous pouring heats 7. Reduce the amount of residual steel in the ladle when high-quality steel is casting 8. Improve the yield of molten steel 9. Improve the quality of continuous casting billets In order to improve the purity of the molten steel in the tundish, and improve the quality of the casting billet, especially to improve the quality of the billet in the transition section, and reduce the amount of residual steel in the high-quality ladle, and prolong the life of the tundish lining, and increase the continuous casting heats, it’s necessary to detect and control the slag in the later stage of continuous casting ladle casting. The working principle The LAG-S200 continuous casting ladle slag automatic monitoring system detects the slag state during the pouring process by receiving the vibration signal of the mechanical operating arm of the ladle nozzle. In the process of molten steel pouring, when molten steel flows through the long nozzle and pours into the tundish, the molten steel impacts the wall of the long nozzle and causes the vibration of the mechanical operating arm used to support the long nozzle. Since the specific gravity of the steelmaking slag is less than half of the specific gravity of the molten steel, it floats on the surface of the molten steel, and the steelmaking slag appears when the molten steel is about to be all poured. At this time, due to the high viscosity and poor fluidity of light steelmaking slag, the impact force of the mixed flow of molten steel and steel slag on the wall of the long nozzle is quite different from that of pure molten steel. The system mainly monitors the ladle slag of the continuous casting by measuring and analyzing the vibration difference of the mechanical operating arm. The vibration signal is connected to the operation control unit of the system control cabinet through the front-stage conditioning and amplification module through the sensor installed in the middle of the operating rod. After processing, it is output to the industrial computer for operation and analysis. The slag signal detected by the system is output from the system control cabinet to the front-end control unit, and then control the alarm horn and alarm light to work, or issue an instruction to close the ladle nozzle. The features of the system (1) It is easy to install, basically no modification is made to the field equipment, and the installation and debugging work will not affect the normal production of the enterprise. (2) The detection accuracy is high, and the effective rate is greater than or equal to 95%. The threshold of slag volume is accurately set, the output control function is powerful. It has excellent performance in technical indicators such as the sensor service life and sensor usage times. (3) The sensor is installed at a position far away from the molten steel, and is cooled by a special refrigeration device for 24 hours. The outer layer adopts a composite protection structure, which has a long service life. (4) Adopt professional and targeted signal processing methods to obtain the vibration characteristic parameters of the ladle slag, and analyze, reason and judge the effective slag signal through the vibration signal database, which has a high accuracy of slag alarm. (5) The architecture is established based on the artificial intelligence network, which has the functions of self-learning and self-induction. (6) The equipment adopts a modular design. The failure of each module will not affect other parts, which ensure more reliable operation of the system and easy maintenance. (7) The alarm display device is used on site to visually indicate the flow state of molten steel and slag. When slag carryover strats, we can choose automatic mode or manual mode. In both modes, the system will give audible and visual alarm signals to remind on-site operators. (8) The system has a powerful database function. Including the comparison function for last two ladles of casting time record, the system automatically stores the running data, and generates a record file every day. (9) The system has the function of automatically controlling the ladle nozzle. The control unit is an auxiliary system of the system, which is interconnected with the ladle slag detection system to automatically control the opening of the ladle nozzle and realize the whole-process control of the liquid level of the molten steel in the tundish. The composition of the system The LAG-S200 slag detection system consists of: vibration detection sensor, pre-signal amplifier, slag detection operation unit, tundish liquid level control unit, on-site operation indication box, and process control cabinet. 1. Vibration detection sensor: It is installed on the robotic arm of the stopper to detect the vibration signal of the whole casting process of the ladle. 2. Pre-signal amplifier: Amplify, convert and transmit the weak vibration signal detected by the vibration detection sensor. 3. Slag detection operation unit: Analyze, judge and discriminate the vibration signal to realize the discrimination of all steel, mixed slag and full slag , and output the slag alarm signal. 4. Tundish liquid level control unit: Accept the control signal of the tundish nozzle and the ladle nozzle, and realize automatic or manual control to the ladle slag according to the requirements. 5. On-site operation instruction box: Provides man-machine exchange for slag alarm indication, fault indication, system activation mode selection, and control mode selection. 6. Process control cabinet, providing power management, displaying man-machine interface and setting management. The parameters of the system 1. The system controls the slag inclusion in molten steel with high precision and closes the nozzle in real time. 2. Improve the quality of steel, reduce defective products, and improve the yield. 3. The yield of molten steel is increased by 0.3%-0.5%. The nozzle can be automatically closed, so that the disadvantage of untimely manual response is overcome and less molten steel remains in the ladle. The threshold value of molten steel (slag threshold) is set by the user within a wide range. 4. No artificial factors are involved, high reliability, good repeatability or consistency. 5. The steelmaking slag does not pass through or rarely flows into the tundish, which increases the service life of the refractory material and the sliding nozzle. 6. Reduce the blockage of the tundish nozzle and increase the number of continuous pouring heats of the tundish.
R 200.000
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South Africa (All cities)
Overview LGK-JS03 Mould Breakout Prediction System Thermocouple Calibrator is a patented product of Wuhan CenterRise M&C Engineering Co., Ltd. It is a special equipment specially developed for off-line detection of mold breakout prediction thermocouples. This calibrator has the advantages of high test accuracy, reliable data, light weight, portable and easy to use. It can fully meet the needs of on-site installation testing and use process verification. It is an essential tool for on-site online testing. The detection principle In the process and normal production of mold thermocouple offline installation in mold breakout prediction system, LGK-JS03 mould breakout prediction system thermocouple calibrator is an automatic special instrument for thermocouple detection. The system simultaneously measures the wide surface inner arc, wide surface outer arc and narrow surface of the mold through a special embedded signal processing system. The 128 thermocouple sensors can be scanned on one side at most, and the current thermocouple status is displayed in real time on the LCD panel of the calibrator. The function of the system 1. Using digital dynamic measurement technology, it can measure up to 8x16 thermocouple arrays’ temperature at the same time 2. Realize full digital measurement 3. The system realizes automatic temperature compensation and automatic recording 4. Multiple modes of display output, providing a rich and complete human-machine interface 5. Provide single-point, cycle, multi-point display, and provide temperature rise detection and galvanic couple state judgment 6. On-line identification and diagnosis function, providing broken couple, short circuit and alarm functions 7. Can adapt to all breakout forecasting systems on the market 8. Support temperature field and temperature array detection at the same time 9. With print and storage function The features of the system 1. Humanized human-computer interface 2. Multiple display modes 3. Convenient system settings 4. With historical data storage and printing functions 5. The system connection has a wide range of adaptability and supports the connection interface of all mold breakout prediction and detection systems in the market. 6. Specially designed heating system 7. Portable (built-in rechargeable battery) The performance index The measuring range The optional parameters: -100℃-0℃; -100℃-100℃; -100℃-200℃; 0℃-100℃; 0℃-200℃; 0℃-500℃; 0℃-800℃; 0°C-1000°C; 100°C-200°C; 100°C-500°C; 200°C-1000°C; 500℃-1000℃, 12 parameters in total. The default parameter is the measurement range of 0℃-200℃. Adaptable sensor: J-type, K-type, T-type thermocouple The detection accuracy t99.9℃ (±0.25% of reading) t999℃ (±0.2% of reading) The detection range Type J: -100℃-1000℃ Type K: -100℃-1000℃ Type T: -100℃-400℃ Working temperature: -10℃~60℃ Battery level indicator: support Instrument size: 840x160x320cm Instrument weight: 3700g
R 200.000
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South Africa (All cities)
Overview The system aims at the continuous temperature detection of the product obtained from the continuous casting machine. The billets and their surrounding environmental factors such as scale, steam, shielding and other factors, are considered in the scheme design and equipment selection. The accurate detection and real-time transmission of temperature during the billets movement are also considered. The equipment selection Temperature detection The billet temperature detection adopts the two-color integrated high-temperature thermometer produced by Wuhan CenterRise M&C Engineering CO.,;Temperature measurement range: 600°C - 1400°C; All components are installed in a sturdy housing for continuous measurement. The optimized treatment is taken for the problems that the semi-finished billets are hindered by steam or other particles (scale) in the environment, and the billets movement and the installation limited field of view. It provides fast, real-time monitoring of high temperature billets. Equipment cooling Using vortex air cooling device, no power supply is needed, only dry air is required, and the low temperature cooling gas below 0°C is output to cool the three sets of temperature detection equipment. Signal transmission The bidirectional RS-485 communication of the measurement and control system is used among multiple (multi-stream) measuring equipment or among the measuring equipment and the secondary meter. The Industrial Ethernet or DP network communication is used between the secondary instrument and the PLC. The signal transmission equipment adopts the communication equipment supporting multi-protocol network. Purge device (optional) When the environmental occlusion is severe, and the main occlusion is gaseous substances such as steam, it is recommended to use a purging device. The purging device uses dry air, and the solenoid valve controls the start and stop. Software Adopting DataTemp software to remotely set and monitor the measuring equipment. Adopting ScanTemp software to analyze and process the temperature data and eliminate invalid signals. Through the software model, the interference factors such as steam and iron scale can be overcome and the actual temperature of the casting billets can be displayed in real time. The features Using Si/Si stack detector, high sensitivity It is easy to use and has sturdy housing, which meets NEMA-4 standard Bidirectional RS-485/DP communication (can be networked), supports up to 32 detection sensors at most With user-defined alarm methods, analog and digital outputs are synchronized Use protective devices and air cooling devices, can withstand high temperature environment Accurate measurement of moving targets or targets obscured by dust, smoke and other particles in the atmosphere Adopt passive cooling apparatus, high cooling efficiency and low maintenance Use software to remotely set and monitor, analyze and secondary process the data, and optimize occlusion measurement The parameters Measurement range:600℃~1400℃ Response time:10ms Spectral response:bicolor Accuracy:±0.75% Repeatability:±0.3% Cooling air pressure:0.5Kpa Cooling air flow:24L/min Max.temperature:165℃ Output signal:485 / DP / 4-20mA Environment standard:NEMA4 (IEC529, IP65)
R 200.000
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South Africa (All cities)
Overview SPD series roll gap checker is a special measuring instrument for continuous casting roll gap developed by Wuhan CenterRise M&C Engineering CO. It has the characteristics of compact structure, easy use, small size, and comprehensive functions. It is widely used in continuous casting production and maintenance sites at home and abroad. Introduction SPD-V010 series hand-held roll gap meter Suitable for various types of continuous casting machines, including CPS, ESP continuous casting, various thin slab and small end face casting machines. It is easy to use and has small size and high integration, which are deeply loved by users. SPD-V020/V022 series hand-held roll gap meter An integrated product adapted to the continuous casting site, small in size, easy to use, easy to read, and comprehensive in functions SPD-V030 series hand-held roll gap meter Adapt to the complex environment of the continuous casting site, provide a lot of functions such as separate display, data storage, instruction printing, etc., making the user's on-site operation more convenient and more matching the user's use scene. SPD-V032 series hand-held roll gap meter In the case of including the functions of SPD-V030, online printing function has been added. SPD-V035 series hand-held roll gap meter It is a roll gap meter with wireless transmission newly developed by our company, which makes the continuous casting roll gap measurement more dexterous and convenient. It supports remote laptop or WIFI interface computer display.
R 200.000
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