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South Africa (All cities)
Overview The system realizes the fixed-length measurement of the width, thickness and length of the continuously cast product through machine vision and laser rangefinding system. The measured data is transmitted to the host system through the optical fiber. The host system calculates the weight of each billet according to different steel grades and specific gravity, so that we can realize the fixed length measurement and fixed weight control of the cast products and the precise control of the steelmaking process in the production process. After cutting the billets by fixed weight and length, the fixed weight cut-to-length system is checked by the online weighing measurement system, so as to give feedback to the fixed length model of control system. The slab number (automatic checking) can also be automatically identified online by using machine vision, and the weight and slab number can be automatically stored in the local database for use in the production and management system. The measuring principle of the system On the upper surface of the billet, a set of linear CCD cameras and a laser rangefinding instrument are respectively installed. Through machine vision and laser correction, we can achieve precise measurement of the cast products’ shape. Through accurate cast products’ shape monitoring, the billet thermal expansion coefficient of cast products and cast products’ density at the current temperature, we can obtain the quality of the billet. At the same time, we can achieve high-precision quality cut-to-length , namely, fixed-weight and fixed-length. The system can be matched with the weight detection and calibration system. The system adopts the online barrier-free hidden integral roller table weighing method for continuous casting products, and connects its weighing data into the intelligent control model. The model and steel billet weighing system, and the fixed weight cut-to-length system realize the closed-loop control of the system model, and optimize the fixed weight accuracy through automatic signal collection. The features of the equipment The cutting control technology for fixed-length and fixed-weight of cast products is a concrete manifestation of the lean production management of steel products. In the era of high-quality competition of steel products, only high-end intelligent technology and management can reduce costs, improve quality and market competitiveness. 1. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 2. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 3. The detection and cutting precision is high, the controllable length sizing accuracy is ±1mm, and the quality sizing accuracy is more than 1.5‰. 4. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 5. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 6. Laser rangefinding and CCD machine vision are used to calculate the weight of the cast products and optimize the cutting to length. 7. Historical cutting data is automatically stored, and the system can set rules for historical data. 8. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 9. Adopt advanced high temperature laser measurement and high pixel linear CCD technology. 10. The system provides abundant interfaces, which can communicate with the PLC control. 11. Applicable to all kinds of continuous casting machine flame cutting system. 12. Provide automatic, upper and manual cutting control. The main technical requirements 1. Width range of the inspected cast product: 120~2000 mm 2. Length range of the inspected cast product: 1000~20000 mm 3. Thickness range of the inspected cast product: 35~400 mm 4. Steel billet moving speed: 3.5 m/s 5. Billet running speed: 6.5m/min 6. Temperature of the measured steel billet: 0~850 °C 7. Measurement accuracy: width ±0.2mm thickness ±0.2mm length ±0.2mm 8. Fixed weight accuracy: 0.8‰ (temperature model verification) 9. Quality inspection check: 1‰
R 200.000
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East London (Eastern Cape)
Job Overview: Seeking an experienced Shift supervisor to manage and coordinate the efforts of hourly department employees to meet manufacturing and production schedules. To ensure that product specifications are met with a high standard of quality. To ensure compliance with all standards, policies, regulations, for the safe, environmentally sound production of a quality product. Minimum Requirements: Grade 12 National Diploma in Production Supervisor / Management Recognised Apprenticeship in Converting / Corrugator preferable 3+ Years of experience working in a manufacturing, production environment 2+ Years of experience supervising employees within a manufacturing, production environment Availability to work shift work and overtime when needed Knowledge of ISO9001, ISO14001, ISO45001, ISO22001 Experience with computer applications such as Microsoft Office (Word, Excel, and Outlook) Responsibilities: Work closely with team members to provide a safe work environment Make recommendations to improve safety, environmental and health of the entire facility Responsible for the day-to-day operations of the shift with constant emphasis on safety, quality, delivery, and cost Plan, assign and direct work for all hourly production employees; appraise performance and provide feedback as needed Assist in resolving complaints; hold employees accountable as needed; communicate issues and results daily Responsible to maintain department visual controls, and continuous improvement methods to the manufacturing floor Direct and execute daily production requirements Meet or exceed productivity goals Maintain waste generation at or below budgeted standard Inspect the finished product to ensure quality specifications are met Maintain full compliance with all policies; safety rules; housekeeping excellence Ensure all production reporting is completed timely and accurately for each shift Ability to recognize the importance of safety in the workplace, follow safety rules, utilise appropriate safety equipment and report unsafe conditions to the appropriate administrator Building effective teams to support continuous improvement Conduct constructive production and safety meetings Competencies/Skills: Problem solving/root cause analysis skills Leadership and interpersonal skills Ability to motivate teams to exceed expectations Communication Planning and organizations skills Sense of urgency and accountability Customer focus Ability to work effectively in cross functional team environment
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Port Elizabeth (Eastern Cape)
A permanent position is available at a Food manufacturing company in Port Elizabeth. Minimum requirements are: Three to five years food production and supervisor experience and leading a cleaning team Be hands-on and possess excellent leadership, people management, problem-solving and computer skills Knowledge and experience of FSSC22000, including GMP and HACCP standards Self-motivating, managing a team with a demonstrated ability to work cross functionally and to lead / motivate others Position entails a high level of responsibility Experience and knowledge of internal / external auditing practices, is advantageous Candidate must be willing to work shifts if required. Shortlisted candidates will be contacted.
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Worcester (Western Cape)
Junior Production Manager – Worcester - R25,000 - R35,000 Per month CTC Looking for a hand on mechanical engineer who will be ensure the smooth-running & quality of the department/ production/manufacturing. (Training Provided) Qualifications & Requirements: • National Diploma Mechanical Engineering • 2 + years’ experience in a Production & Manufacturing Environment • Understanding of technical designs, drawings, and materials • Fully bilingual in Afrikaans and English • Key Performances: • Motivate and supervise teams. • Ensure that your departmental skills matrix is updated and ensure continuous improvement. • Contribute to a safe work environment by complying with company occupational health and • safety system. • Adhere to the production systems at all times. • Ensure goods and products are produced efficiently, of the right quality, quantity and cost. • Maintain a high level of product quality with internal (ISO) and customer’s expectation and • requirements. • Review feedback reports from QC. • Quick response on any issues arising from quality reports. • Manage attendance, overtime, discipline, employee performance, parts and stock Email your CV to clint@wcp.co.za Responsibility:.... Salary: RR25,000 - R35,000 Per month CTC Job Reference #: CWAD0730-Production Consultant Name: West Coast Personnel
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Pretoria (Gauteng)
Good Day Agri Smart Investments specializes in farming ventures specifically in the poultry production sector. We setup fully operational production farms and we already have secured contracts to supply chickens. We are in the process of setting up additional new production farms throughout Gauteng and surrounding areas. The chicken industry is at its peak in South Africa and this makes for great business and farming venture opportunities. Sales are guaranteed and profits are great with the numbers we are supplying. We are offering excellent investment packages to early investors wanting to be part of a great industry and own shares in very exciting business that will ultimately be a major player in the industry! We offer different investment packages for potential investors, from as little as R 25 000 in return for a share of the profits or up to R 3,5 million to own a highly profitable poultry production farm. In the process of developing and setting up our profitable production farms, we will be creating in excess of 200 job opportunities every 24 months. Therefore touching people’s lives, enriching communities, influencing the economy and developing skills within the industry. I have attached our investment brochures to this email for you to read through. For any enquiries please don't hesitate to contact me. Regards Simba 062 338 2714
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South Africa (All cities)
We create storytelling and narrative Audio Production Services in Delhi for all types of brands. We provide high quality of Audio Production Services over many years with cost effective and time efficient. If you want more detail about Audio Production, contact us. https://finaloutsolutions.com/audio-production-services.html
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Uitenhage (Eastern Cape)
REQUIREMENTS Perform corrective, preventative and predictive maintenance work according to Company and Industry standard Active participation in projects focused on improvements of machinery and processes Adhere to all health, safety and environment standards and ensure that work is carried out in a safe manner at all times Perform assigned programming tasks Generate the necessary documentation associated with this work and participate in the work of training maintenance personnel and sharing acquired knowledge, whenever required to do so Document anomalies, generate work reports and general status reports of the work assigned daily Request the material resources necessary for the correct performance of the planned maintenance Decides and acts independently in the absence of superiors with regards to the incidents and repairs of the company machines and installations Ad hoc duties as required Qualification/Skills/Experience Required Minimum Electrical /Mechanical Engineering qualification, B-Tech preferred Minimum 5 years Siemens S7 experience, TIA portal, Profibus, WinCC. Allen Bradley will be advantageous. Minimum- 5 years’ experience within a high production demand automotive manufacturing plant Excellent computer knowledge and skills. Fault finding and problem solving. Teamplayer Ideally someone from a system integration background. Willing to work rotating shifts, flexible hours, weekends and during shutdown, if/when required.
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South Africa (All cities)
Growing my business through social media has been an exciting journey, and several strategies have really worked for me. First, creating engaging YouTube video content in Noida helped me connect with a local audience. As a YouTube video content creator in Noida, I focused on videos that were both informative and visually appealing, making them shareable across social platforms.Collaborating with a video content creation agency in Noida ensured that my videos met high production standards, which made a big difference in terms of viewer engagement. Also, focusing on building relationships with other creators, especially those in the corporate space, helped broaden my network.Working with the best video content creation agency in Noida allowed me to create tailored content for my target audience. As a social media video content creator in Noida, consistency in posting videos across different platforms like Instagram and Facebook helped boost my visibility. These strategies, along with quality content, have been key to growing my business through social media. video content creator anchor video content creator online video creator social media video creator instagram video creator best video creator product video creator marketing video creator short video creator video reel maker
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South Africa
High quality skin products {Glutathione creams and Ivory caps} are very effective lightening cosmetics. Reduce blemishes, drastically improves skin colour by inhibiting the production of excessive skin pigment that Cream for body lightening and whitening +27722099385  can eliminate uneven colour or dark spots. For more information Call /whatsapp 0722099385 Email us on: bestlighteningproducts@gmail.com
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Witbank (Mpumalanga)
High quality skin products and very effective lightening cosmetics. Reduce blemishes, dramatically improves skin color by inhibiting the production of excessive skin pigment that can lead to uneven color or dark spots .scar and stretch mark removals
R 1.500
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Johannesburg (Gauteng)
high quality skin products and very effective lightening cosmetics. Reduce blemishes, dramatically improves skin colour by inhibiting the production of excessive skin pigments that can lead to and even colour or dark spots.it has no side effects on your body nor will not put your health at risk. Contact Simon for more info, orders and deliveries
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Pretoria (Gauteng)
High quality skn products and very effective lightening cosmetics. Reduce blemishes, dramatically improves skin colour by inhibiting the production of excessive skin pigment that can lead to uneven colour or dark spots.To view all our products Contact daniel on 0626205963 for more information (on whatsapp or by sending SMS with your contact mail address)​
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Middelburg (Mpumalanga)
PLASMA CUTTERS (Normal Or Waterbed Available) - High Configuration, High Cutting Speed and Precision - Auto ARC Starting, Steady Performance. - All Welded Seamless Steel Structure, Steady Structure and Long Lifetime - Professionally Manufactured And Assembled - High Working Speeds, High Accuracy, High Precision, High Quality Finish - Comes Directly From Our Factory And Are Hand Picked From The Production Line Application: - Processing Shells Of Machinery and Electrical Products - Advertising Signs - Crafts And Decor - Home/Garden/Office Decorations - Iron Garden - Car Manufacture - Boat Building - Electrical Accessories - Board Cutting And More Cutting Materials: - Steel - Copper - Iron - Aluminum - Galvanized Sheet - Titanium Plates Specs: - Bed Sizes: 1500 x 3000mm Or 2000 x 4000mm - Power Source: 100Amp Or 200Amp - Normal Bed Or Water Bed - Gantry Plasma Cutters Available On Special Order - 100Amp (Cuts Up To 16mm @ Production Speed) - 200Amp (Cuts Up To 25mm @ Production Speed) Includes: - 1 Year Warranty On The Machine - Operating/Design Software - Training On Both The Machine And Software - Installation Of The Machine - Lifetime Free Labour On The Machine - Exceptional After Sales And Technical Support For more information or to view please feel free to contact me Imiel - 076 595 3642 Items Available: 1
R 310.000
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Uitenhage (Eastern Cape)
Job position: Logistics Store Controller Location: Port Elizabeth/Uitenhage Salary: Commensurate with experience and qualification Email your updated CV to recruit@onlinepersonnel.co.za Qualifications / Requirements: • National Diploma/Degree coupled with 3 years experience in a Logistics and Production environment • Exposure to plant layout, production flow and dealing with customers required • Candidate needs to have excellent communication and presentation skills and be able to compile detailed reports • Strong sense of responsibility and high work ethics essential • Candidate needs to be analytical, results-driven and solutions orientated • Ability to travel to East London every quarter and work overtime Responsibility: Job position: Logistics Store Controller Location: Port Elizabeth/Uitenhage Salary: Commensurate with experience and qualification Email your updated CV to recruit@onlinepersonnel.co.za Qualifications / Requirements: • National Diploma/Degree coupled with 3 years experience in a Logistics and Production environment • Exposure to plant layout, production flow and dealing with customers required • Candidate needs to have excellent communication and presentation skills and be able to compile detailed reports • Strong sense of responsibility and high work ethics essential • Candidate needs to be analytical, results-driven and solutions orientated • Ability to travel to East London every quarter and work overtime Job Reference #: Logistics Store Controller
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South Africa (All cities)
Overview: Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle: The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features: The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters: Measurement range:0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance:750mm System measurement accuracy:1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP
R 200.000
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2 photos

South Africa (All cities)
Overview In order to meet the needs of producing various specifications of continuously cast products, shorten the time for replacing the mold, and improve the production capacity and production efficiency of the continuous casting machine, the mold online width adjustment system is the key technology for efficient continuous casting. The online mold width adjustment system enables the two narrow sides of the continuous casting slab mold to move inward or outward in small steps until the predetermined width is reached. During the production process, the adjustment of the mold’s width can be completed without stopping the machine. Generally, the online width adjustment of the mold needs to be connected with the online taper measurement of the mold. Only with adjustment and detection can the online adjustment range of the mold be accurately controlled. Fig 1 Mold online width adjustment system The components of the system Workstation: host system, system width adjustment control, taper detection. On-site operation box: real-time display of the current control status, manual operation to adjust parameters. Digital Electric Cylinder: Precise digital control of electro-hydraulic drive cylinder, which can achieve high-precision quantitative control. On-line measurement of taper: Install it on the narrow-face copper plate of the mold, and monitor the taper of the narrow-face copper plate in real time. Cooperate with the detection feedback control of the width adjustment system, so as to achieve high-precision adjustment. FIG 2 System block diagram The technical parameters Adjustable range: 0-1250mm (unilateral) Control accuracy: 0.02mm/0.05mm/0.1mm Step resolution: 0.01mm/0.02mm Running speed: 0-10mm/s Power: 3.5KWl 16-bit encoder: 65536 pulses Weight: 25Kg Shell: high-strength aluminum alloy FIG 3 Syetem software interface The functions of the system Realize online width adjustment function Realize the online real-time monitoring function of mold taper Continuous casting production adjustment and non-stop production One-key operation in the main control room, automatic completion High adjustment accuracy and fast speed The interlock control of the continuous casting steelmaking system can realize automatic steel pouring
R 200.000
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2 photos

Uitenhage (Eastern Cape)
Responsible for development and implementation of production processes, procedures and its equipment. Leading productivity improvements with project-based activities, including new product introduction to improve quality and safety, and reduce operating costs. Duties: Assembly Product Role: Lead a cross-functional team of engineers to investigate and resolve product and process deviations. Audit Findings Analysis: Analyze and close out audit findings by implementing corrective actions to improve overall quality, DRR, and reduce reworks according to plant KPIs. Monitoring and Optimization: Oversee, set, and optimize fitment-related fixtures and gauges in assembly, including establishing checks and developing new gauges. Product and Process Improvements: Propose and develop changes for series production to enhance build/assembly processes and reduce reworks. Controlled Reworks Management: Develop, agree upon, and implement controlled reworks for out-of-specification parts/fitment problems to maintain stable production and quality until corrective actions are fully deployed. Drive Issue Escalation: Escalate product and process issues to KPM and FAP Management meetings to ensure corrective actions are implemented. Problem Presentation: Prepare and present detailed analyses of product and process problems, along with corrective action plans, in various management forums (e.g., DKA, FVA, FAP, TOP-Q, SFM, Projects, and Cubing meetings) to communicate progress towards quality and production targets. Qualification requirements National Diploma or Bachelors Degree in Mechanical Engineering or Bachelors Degree in Mechatronics Experience needed A minimum of 3 years relevant experience within an automotive or engineering environment Essentials Knowledge and experience in Vehicle Build and Manufacturing Process Analytical ability and creativity for problem solving Must be computer literate (MS Office) Good communication skills, team player, high engagement and self-driven ability
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Cape Town (Western Cape)
Copper scrap for sale We could supply the copper scrap with high quality and competitive price. 1) Our copper scrap includes wires, tubes, and plates, etc. 2)The size is chips or other. 3) Copper content could meet customers need. Application: Electrical, light industry, machinery, national defense industry . Copper Scrap is industry a important sources of the raw materials, all kinds of can be recycled Recycling waste production with copper Name Copper Scrap Wire (Millberry) 99.99% A NALYSIS RESULT ITEM S T A NDARD RESULTS Purity (Wt ≥99.78 99.99% CARBON 0.03% 0.03% COBLET 0. 001 0.0009 IRON 0. 005% 0.005% PHOSPHORUS 0. 01% 0.009% SULPHUR 0. 01% 0.009% ZINC 0. 003% 0.003% copper scrap 2) Copper Scrap wire, Cable copper wires Purity: 99.9% MIN Grade: Grade A Type: Copper wire/copper granules Delivery time: 20 days Advantage : High purity, very clean, enough stock Manufacturer: Great production ability copper scrap Packaging & Delivery 1. The shipment Port of us could be any port of Laem chabang Thailand. 2. Delivery time: Within two weeks or according to the quantity ordered 3. Quantity available: 10000MT per month 4. We will combine reasonable and low cost shipping company for the items you ordered.
R 31.000
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Port Elizabeth (Eastern Cape)
Job Position: Sales Manager - Equity Ref: 3540 - Edwin Location: Port Elizabeth Salary: commensurate with experience and qualification + benefits Qualifications / Requirements: • Relevant technical / commercial qualification • Minimum of 5 years relevant experience in the automotive / manufacturing / production field • Excellent verbal and written communication skills • Proven track record in sales and sales management • Good hands-on, problem-solving approach to work • High level of integrity and ethics • Good eye for attention to detail • Ability to operate under pressure and frequent change Key Performance Areas: • Visit clients, provide / prioritize necessary assistance and liaise all updates, promotions and deadlines etc • Lead and promote business development • Ensure that customer requirements are met • Setup and action budget reports • Draw up sample reports (regarding progress, development etc) • Monitor and analyze market trends and advise management in accordance to findings • Prepare sales forecast and requisite budgets • Assist with implementation all promotional and advertising matters in accordance with marketing plan • Negotiate and process all obsolescence claims • Take full responsibility for the sales team, development, growth trajectory etc • Negotiate prices with customers Responsibility: Qualifications / Requirements: • Relevant technical / commercial qualification • Minimum of 5 years relevant experience in the automotive / manufacturing / production field • Excellent verbal and written communication skills • Proven track record in sales and sales management • Good hands-on, problem-solving approach to work • High level of integrity and ethics • Good eye for attention to detail • Ability to operate under pressure and frequent change Key Performance Areas: • Visit clients, provide / prioritize necessary assistance and liaise all updates, promotions and deadlines etc • Lead and promote business development • Ensure that customer requirements are met • Setup and action budget reports • Draw up sample reports (regarding progress, development etc) • Monitor and analyze market trends and advise management in accordance to findings • Prepare sales forecast and requisite budgets • Assist with implementation all promotional and advertising matters in accordance with marketing plan • Negotiate and process all obsolescence claims • Take full responsibility for the sales team, development, growth trajectory etc • Negotiate prices with customers Job Reference #: Sales Manager - Equity
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Port Elizabeth (Eastern Cape)
Job Position: Warehouse/Logistics Engineer Ref: 3741 Location: Port Elizabeth Salary: commensurate with experience and qualification Email your updated CV to recruit@onlinepersonnel.co.za • Degree or Diploma in Engineering, coupled with proven experience in handling and co-ordinating full cycle of logistics projects • CAD experience essential and Revit would be an added advantage • Excellent communication skills and ability to compile and present proposals, to high level clients • Flexibility to travel to client premises (3 days a month) • Experience in auditing logistics process + evaluating and managing of project costs + production layouts and feasibility studies • Good work ethics, a pro-active and positive approach to finding of solutions required Responsibility: Job Position: Warehouse/Logistics Engineer Ref: 3741 Location: Port Elizabeth Salary: commensurate with experience and qualification Email your updated CV to recruit@onlinepersonnel.co.za • Degree or Diploma in Engineering, coupled with proven experience in handling and co-ordinating full cycle of logistics projects • CAD experience essential and Revit would be an added advantage • Excellent communication skills and ability to compile and present proposals, to high level clients • Flexibility to travel to client premises (3 days a month) • Experience in auditing logistics process + evaluating and managing of project costs + production layouts and feasibility studies • Good work ethics, a pro-active and positive approach to finding of solutions required Job Reference #: Warehouse/Logistics Engineer
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South Africa (All cities)
Overview The all-digital non-touching infrared automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut
R 200.000
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South Africa (All cities)
Overview The automatic control for the molten steel level of the mold is one of the key technologies of continuous casting production. It is very important to reduce the labor intensity of workers, improve production efficiency, improve the quality and output of casting billet, reduce overflow and breakout of steel and improve the management level of steelmaking and continuous casting. The molten steel is poured into the mold. In order to prevent overflow, the molten steel level must be kept stable. Otherwise, during the casting process, if the level will fluctuate too much, and slag will be involved, forming surface slag inclusion on the surface of the casting billet, affecting the quality of the billet. The test points out that the relationship between the level fluctuation and the depth of casting billet surface slag inclusion is as follows: The experience has shown that surface slag inclusions can be eliminated when the level fluctuation is within ±10mm. At the same time, if the level fluctuation is more than 10mm, the rate of longitudinal cracks on the casting billet surface is 30%. It means that the level fluctuation directly affects the surface quality of the casting billet. The principle of the system The eddy current type molten steel level gauge is the key to the system. The system operates reliably and has excellent performance: high temperature resistance, strong anti-interference ability, fast dynamic response (lag time 0.10s), high detection accuracy (±05mm), and large measurement range (0-150mm). The selected electromagnetic field frequency ensures that the level detection probe only detects the level change of the mold and does not detect the mold flux or steel slag layer. The system has the advantages of simple operation and no radiation protection problems. The system is insensitive to argon blowing, and its sensors can be mounted on the tundish car or on the platform. The sensor is cooled by compressed air during use. The principle is shown in the figure A high-frequency exciting winding is installed above the molten steel surface of the mold. The high-frequency magnetic field generated by the high-frequency exciting winding induces eddy currents on the molten steel surface to form a magnetic field. The magnetic field generated by the induced eddy current is in the opposite direction to the magnetic field generated by the high-frequency exciting winding, which changes the impedance of the high-frequency exciting winding. Under the condition that the winding material and structure, steel grade, temperature remain unchanged, the coil impedance change only has a single-value function relationship with the height of the molten steel level. As long as the impedance change of the high-frequency winding is detected, the change of the molten steel level in the mold can be converted. The components of the system Continuous casting mold level automatic control system is composed of eddy current tyoe molten steel level gauge, controller and digital actuator for adjusting the opening of tundish stopper. The detection end of the mold level automatic control system is ① eddy current displacement sensor, which uses the eddy current mutual inductance effect between the energized coil and the metal conductor to detect the distance. The effective signal of the eddy current sensor is amplified and linearized by the circuit of ② mold level gauge, which converts the 0-150mm change in the molten steel level of the mold into a standard signal of 4-20mA.DC, and then transmits it to the ③ control computer to complete data processing and system control functions. We can also control the actuator manually and automatically through the ④on-site operation display control panel, and the opening of the stopper is controlled by the ⑤ actuator to realize the automatic control of the molten steel level. 1 Eddy current sensor; 2 mold level gauge; 3 control computer; 4 On-site operation display control panel; 5 digital actuator; The control principle of the system The system can be set to four control modes: automatic, semi-automatic, manual and motor clutch. The automatic mode is the closed-loop control system of the molten steel level, and control the opening of the stopper by the digital actuator; the semi-automatic mode uses opening degree setter and digital actuator to set the opening of the stopper manually; the manual mode is to open and close the button directly to control the opening of the stopper; the motor clutch mode is quickly changed from any of the above control methods to manual stopper operation. The functions of the system also include: display and record of molten steel level, nozzle opening and casting speed; setting of molten steel level and nozzle opening; alarm of molten steel level at limit value etc. In addition to taking the detection of molten steel level as the main feedback signal of the control system, the control system also considers various interference factors that have an impact on the level control. These interference factors include: 1. The influence of the change of the flow characteristics on the control system after the melt loss of the stopper 2. The influence of the weight change of molten steel in the tundish on the control system 3. The influence of the change of the casting speed of the continuous casting machine on the control system 4. The influence of the mold width change (the mold width is adjustable) on the control system 5. The influence of the vibration frequency and amplitude of the mold on the molten steel level gauge The function and software implementation In order to overcome these disturbances, the mold level control strategy adopts PID control. And on the basis of PID control, self-adaptive correction and feedforward control are introduced to form an advanced control system. The level control is the main loop, and there is a proportional gain of the main loop controller. According to the self-adaptive correction of the mold width change and feedforward compensation of casting speed, so as to further reduce and eliminate liquid level fluctuations caused by mold width adjustment and casting speed changes. In order to reduce the frequent action of the stopper, the system adopts the intergarting time change of the controller, and automatically selects a longer intergarting time when the molten steel level fluctuates lightly. And the system will choose a shorter intergrating time when molten steel level fluctuates greatly. Thereby, the fluctuation of the controlled object caused by the frequent action of the stopper rod is suppressed. In the signal processing of molten steel level gauge, an appropriate filtering link is added and the vibration frequency synchronous filter is used for filtering processing, which can overcome the interference of mold vibration frequency and amplitude variation.
R 200.000
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