Automatic control

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Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5～7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet

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Overview The automatic control for the molten steel level of the mold is one of the key technologies of continuous casting production. It is very important to reduce the labor intensity of workers, improve production efficiency, improve the quality and output of casting billet, reduce overflow and breakout of steel and improve the management level of steelmaking and continuous casting. The molten steel is poured into the mold. In order to prevent overflow, the molten steel level must be kept stable. Otherwise, during the casting process, if the level will fluctuate too much, and slag will be involved, forming surface slag inclusion on the surface of the casting billet, affecting the quality of the billet. The test points out that the relationship between the level fluctuation and the depth of casting billet surface slag inclusion is as follows: The experience has shown that surface slag inclusions can be eliminated when the level fluctuation is within ±10mm. At the same time, if the level fluctuation is more than 10mm, the rate of longitudinal cracks on the casting billet surface is 30%. It means that the level fluctuation directly affects the surface quality of the casting billet. The principle of the system The eddy current type molten steel level gauge is the key to the system. The system operates reliably and has excellent performance: high temperature resistance, strong anti-interference ability, fast dynamic response (lag time 0.10s), high detection accuracy (±05mm), and large measurement range (0-150mm). The selected electromagnetic field frequency ensures that the level detection probe only detects the level change of the mold and does not detect the mold flux or steel slag layer. The system has the advantages of simple operation and no radiation protection problems. The system is insensitive to argon blowing, and its sensors can be mounted on the tundish car or on the platform. The sensor is cooled by compressed air during use. The principle is shown in the figure A high-frequency exciting winding is installed above the molten steel surface of the mold. The high-frequency magnetic field generated by the high-frequency exciting winding induces eddy currents on the molten steel surface to form a magnetic field. The magnetic field generated by the induced eddy current is in the opposite direction to the magnetic field generated by the high-frequency exciting winding, which changes the impedance of the high-frequency exciting winding. Under the condition that the winding material and structure, steel grade, temperature remain unchanged, the coil impedance change only has a single-value function relationship with the height of the molten steel level. As long as the impedance change of the high-frequency winding is detected, the change of the molten steel level in the mold can be converted. The components of the system Continuous casting mold level automatic control system is composed of eddy current tyoe molten steel level gauge, controller and digital actuator for adjusting the opening of tundish stopper. The detection end of the mold level automatic control system is ① eddy current displacement sensor, which uses the eddy current mutual inductance effect between the energized coil and the metal conductor to detect the distance. The effective signal of the eddy current sensor is amplified and linearized by the circuit of ② mold level gauge, which converts the 0-150mm change in the molten steel level of the mold into a standard signal of 4-20mA.DC, and then transmits it to the ③ control computer to complete data processing and system control functions. We can also control the actuator manually and automatically through the ④on-site operation display control panel, and the opening of the stopper is controlled by the ⑤ actuator to realize the automatic control of the molten steel level. 1 Eddy current sensor; 2 mold level gauge; 3 control computer; 4 On-site operation display control panel; 5 digital actuator; The control principle of the system The system can be set to four control modes: automatic, semi-automatic, manual and motor clutch. The automatic mode is the closed-loop control system of the molten steel level, and control the opening of the stopper by the digital actuator; the semi-automatic mode uses opening degree setter and digital actuator to set the opening of the stopper manually; the manual mode is to open and close the button directly to control the opening of the stopper; the motor clutch mode is quickly changed from any of the above control methods to manual stopper operation. The functions of the system also include: display and record of molten steel level, nozzle opening and casting speed; setting of molten steel level and nozzle opening; alarm of molten steel level at limit value etc. In addition to taking the detection of molten steel level as the main feedback signal of the control system, the control system also considers various interference factors that have an impact on the level control. These interference factors include: 1. The influence of the change of the flow characteristics on the control system after the melt loss of the stopper 2. The influence of the weight change of molten steel in the tundish on the control system 3. The influence of the change of the casting speed of the continuous casting machine on the control system 4. The influence of the mold width change (the mold width is adjustable) on the control system 5. The influence of the vibration frequency and amplitude of the mold on the molten steel level gauge The function and software implementation In order to overcome these disturbances, the mold level control strategy adopts PID control. And on the basis of PID control, self-adaptive correction and feedforward control are introduced to form an advanced control system. The level control is the main loop, and there is a proportional gain of the main loop controller. According to the self-adaptive correction of the mold width change and feedforward compensation of casting speed, so as to further reduce and eliminate liquid level fluctuations caused by mold width adjustment and casting speed changes. In order to reduce the frequent action of the stopper, the system adopts the intergarting time change of the controller, and automatically selects a longer intergarting time when the molten steel level fluctuates lightly. And the system will choose a shorter intergrating time when molten steel level fluctuates greatly. Thereby, the fluctuation of the controlled object caused by the frequent action of the stopper rod is suppressed. In the signal processing of molten steel level gauge, an appropriate filtering link is added and the vibration frequency synchronous filter is used for filtering processing, which can overcome the interference of mold vibration frequency and amplitude variation.

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EasyRoute 380V Standard PVC Clampable Vacuum CNC Router with Pneumatic Automatic Tool Changer of Three 5.5kW High-Torque Water-Cooled Spindles Triple Heads and Servo Motors, with 5.5kW Liquid Ring Vacuum Pump (CNC Router) Product SKU: R-2030SK3/55V, CNC Router, 0722279977 CNC Router Price: R 405 349.00 Sales Price exl. VAT and Deliver, valid at 2016-11-3 kao8kp3c 0722279977 http://SalePrice.co.za/R-2030SK3/55V# High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included 5.5kW Liquid-Ring Vacuum Pump Provides Reliable, Durable and High Vacuum Performance Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point Achieve 0.001mm Resolution on All Axis Working Area Specially Enlarged for South African Market that Offers 2050mm Width for Perspex Working Area 2050x3050x300mm on X/Y/Z, the Area Spindle Can Reach Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged Clampable Vacuum Table Surface Made By PVC with Aluminium Clamping T-Slots Build In Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement Left and Right Spindles Allow to Manually Adjust from Vertical to Horizontal or Any Angle in Between for Side Slotting/Drilling Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement Achieve Under 0.05mm Per Meter Accuracy and Repeatability on All Axis Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage Triple Spindle Heads Driven by Compressed Air for Pneumatic Automatic Tool Change of 3 Tools 0722279977 http://SalePrice.co.za/R-2030SK3/55V# More About CNC Router:Advanced Machinery And Brand Inventors in Strategic Partnership https://cornerstone.co.za/2016/06/15/brand-inventors-partnership/# Creating of the Boardroom Table with Advanced Machinery's CNC Router http://www.welldone.co.za/Creating-Boardroom-Table# Mdf-Shower Mould by AM's CNC Router http://www.welldone.co.za/MDF-Shower-Mould# Components included in this CNC Router package:(R-SPINDLE-55/125) 5.5kW Φ125mm High-Torque Water Cooled Spindle ER25 for CNC Router X 3 (R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (R-DUST/100) Φ100mm Dust Hood with Replaceable Brushes for Water Cool Spindle (A-CHILLER/800) Generic AM-5000 800W Water Chiller with Air Compressor (R-ER25) ER25 Collet Essential Set, Includes Collet Nut, 6mm/12mm/16mm Holders and 3mm/4mm Adapter (AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (AG-VACUUM/LR) Generic 380V 5.5kW Liquid Ring Vacuum Pump for CNC Automation (R-2030SK/55L) AM.CO.ZA EasyRoute 380V Standard PVC Clampable Vacuum CNC Router with 5.5kW High-Torque Water-Cooled Spindle and Servo Motors (R-HEAD/20/300) One Additional Router Head Structure Installed for EasyRoute 2050mm Standard Gantry X 2 (X-UTILITY/CD) AM.CO.ZA All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD (AG-CORD) Rubber Form Sealing Cord for Vacuum Table, Per 10 Metres X 2 (S-ARTCAM/EXP) ArtCAM Express CADCAM Software For CNC Woodworking, Milling, Routing & Engraving (R-HOLDER/125) Φ125mm Solid Chromoly Steel Spindle Holder for Water Cool Spindle (AG-VACUUM/45) Φ45mm Clear Polyurethane Flexible Vacuum Hose with Reinforce Steel Wire, Per 1 Metre X 5 (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course (R-VFD-75) 7.5kW Inverter for ≤7.5kW Spindle, Three Phase 380V for CNC Router 0722279977 http://SalePrice.co.za/R-2030SK3/55V# Other CNC Router Spares Sell By Us:(R-ER25) ER25 Collet Essential Set, Includes Collet Nut, 6mm/12mm/16mm Holders and 3mm/4mm Adapter (AG-DUST5) Generic Industrial Dust Collector 380V 5.5kW with Two Buckets and Four Bags (R-SPINDLE-22/2/80) 2.2kW Water Cooled Spindle, Φ80mm ER20 Single Phase 220V for CNC Router

EasyRoute 380V Standard PVC Clampable Vacuum CNC Router with Pneumatic Automatic Tool Changer of Three 6.5kW High-Torque Water-Cooled Spindles Triple Heads and Servo Motors (CNC Router) Product SKU: R-2040SK3/65L, CNC Router, 0725299409 CNC Router Product Price: R 423 979.00 Sales Price exclude VAT and Transport Code, quoted at 2017-8-1 kao8kp3c 0725299409 http://SalePrice.co.za/R-2040SK3/65L# Achieve Under 0.5mm Per Meter Accuracy and Repeatability on All Axis Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included Clampable Vacuum Table Surface Made By PVC with Aluminium Clamping T-Slots Build In Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M Triple Spindle Heads Driven by Compressed Air for Pneumatic Automatic Tool Change of 3 Tools Achieve 0.01mm Resolution on All Axis High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis Left and Right Spindles Allow to Manually Adjust from Vertical to Horizontal or Any Angle in Between for Side Slotting/Drilling Working Area 2050x4000x300mm on X/Y/Z, the Area Spindle Can Reach 0725299409 http://SalePrice.co.za/R-2040SK3/65L# More About CNC Router:Stage and Set Manufacturing by AM's New Workshop - Absolute Manufactuing http://www.prevision.co.za/stage-and-set-manufacturing/# EasyRoute CNC Router used for Manufacturing Machine's Spare Parts http://www.prevision.co.za/egli-machine-cnc-router/# Furniture Manufacturing with Advanced Machinery's CNC Routing Machinery http://www.prevision.co.za/furniture-manufacturing-with-cnc-router/# Product You Will Get in this CNC Router package:(R-SPINDLE-65/125) 6.5kW Φ125mm High-Torque Water Cooled Spindle ER25 for CNC Router X 3 (R-HEAD/20/300) One Additional Router Head Structure Installed for EasyRoute 2050mm Standard Gantry X 2 (NO-STOP/1) AM.CO.ZA NO-STOP High Speed Lubrication Oil 1L Bottle for Mechanical Parts like Linear Guide Rails and Runner Blocks (R-DUST/100) Φ100mm Spindle Dust Hood with Replaceable Brushes and Φ100mm Hose Connector (R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (R-ER25) ER25 Collet Essential Set, Includes Collet Nut, 6mm/12mm/16mm Holders and 3mm/4mm Adapter (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course (R-HOLDER/125) Φ125mm Solid Chromoly Steel Spindle Holder for Water Cool Spindle (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (A-CHILLER/800) Generic AM-5000 800W Water Chiller with Air Compressor (AG-CAP) Rubber Cap for Vacuum Table Vacuum Hole, Per 10 Caps Pack X 4 (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (AG-CORD) Rubber Form Sealing Cord for Vacuum Table, Per 10 Metres X 3 (AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (X-UTILITY/CD) All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD ( Available for Free Download ) (R-2040SK/65L) AM.CO.ZA EasyRoute 380V Standard PVC Clampable Vacuum CNC Router with 6.5kW High-Torque Water-Cooled Spindle and Servo Motors 0725299409 http://SalePrice.co.za/R-2040SK3/65L# Other CNC Router Products From Us:(R-SPINDLE-55/125) 5.5kW Φ125mm High-Torque Water Cooled Spindle ER25 for CNC Router (AG-DUST8) Generic Industrial Dust Collector 380V 7.5kW with Four Buckets and Eight Bags (R-SPINDLE-15/2/80) 1.5kW Water Cooled Spindle, Φ80mm ER11 Single Phase 220V for CNC Router

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The composition of the system The photoelectric strip automatic center position control system is mainly composed of sensors, amplifiers, PLC controllers, hydraulic control and other parts. System composition block diagram The main technical parameters 1. Detection width: 300-2800mm 2. Detection light source: 220VAC. (100VAC) 30W. High frequency white light works continuously 3. Photodetector: precision die-casting components, time constant 20ms 4. Maximum working voltage: 50VDC 5. Distance from receiver to emitter: 300-1000mm 6. Operating temperature: 0℃-60℃ 7. Resolution: 0.5mm 8. Linearity: ±1%F.S (after linearization) 9. Repeatability error: △R1%, F.S 10. Servo-valve working signal: ±10V 11. Rated pressure (oil pressure): 4.5Mpa 12. Rated flow: 30L/min 13. Symmetry: 10%

V-Smart+Plus Automatic Vinyl Cutter 1360mm,, Stand SKU: V3-1360 from Buythis.co.za Online Store Price: R16379.12 excl. valid at 2021-11-06, Nationwide FREE Shipping for Online Orders Ts/Cs https://buythis.co.za/v3-1360# HE3ADSYS/BUYTHIS/V3-1360 Machines / Vinyl Cutters / Fully-Automatic Vinyl Cutters Difference Between Normal and Contour Cutting, Automatic and Manual (Semi-Automatic) Contour Cutting https://youtu.be/90hYhOXuX_o# --- 16M Memory for Cutting Job Storage, Data Remain After Power Lose Cutting Thickness on Normal Vinyl is 0.05mm Up to 2mm,, Two Level Pressure Pinch Rollers High Friction Steel Grit Roller for Vinyl Feeding to Achieve High Moving Accuracy on Heavy Vinyl Able to Direct Cut.PLT File from Flush Drive, No Computer Connection Required USB Connection by FTDI USB Chip, Support All Windows Version, Apply Mac & Linux Utilize Roland Compatible Blades, 5 Free Blades Able to Install as Printer for Any Program to Print, e.g. CorelDRAW Mechanical Resolution 0.005mm & Repeatable Precision 0.005mm Support Standard HPGL & DMPL Language, can Work as AutoCAD Plotter Use Household 220V Electricity, Compatible, Generator through Our Precision AVR Touch Screen, Precision Step by Step Movement Control Main Chassis & Stand Made by Aluminium Alloy, Two Years Warranty 50-500mm Per Second Cutting/Plotting Speed 32-bit ARM CPU, 4M Internal Cache Vinyl Cutter, Stand. 1360mm Working Area, 1205mm Standard Cutting Area & 1100mm Contour Cutting Area With Laser Eye Build in, Support Automatic Contour Cutting 5-1000gram Cutting Pressure Digital Adjustable Microstepping Stepper Motor Driving System, 0.005mm Per Step Minimal Can Cut 2mm Height English Letter Support Repeat Cutting Function for Last Cutting Job --- V-Smart+Plus Automatic Vinyl Cutter 1360mm,, Stand.. Buythis.co.za V3-1360 Price: R16999 excl Order Online at https://buythis.co.za/v3-1360#. Or WhatsApp 0606006000 / 0722222211 Call 0113971429 / 0878025368 (Johannesburg), 0215553250 / 0878027106 (Cape Town), Shipping Nationwide --- Buy V-Smart+Plus Automatic Vinyl Cutter 1360mm, With Stand Online and Save: https://buythis.co.za/v3-1360 # http://www.WellDone.co.za/SKU/V3-1360 # https://youtu.be/A2sj6-_HJps # Stock Code: bt-v3-1360 Items Available: 1 Stock ID: bt-v3-1360 Send WhatsApp to 0606006000 Johannesburg Branch: Unit 7 Burns Business Park, 12A Jet Park Road, Jet Park 087 802 5368 / 011 397 1429 Cape Town Branch: Unit 6 Alternator Park, 7 Alternator Ave, Montague Gardens 087 802 7106 / 021 555 3250

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