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Overview The automatic control for the molten steel level of the mold is one of the key technologies of continuous casting production. It is very important to reduce the labor intensity of workers, improve production efficiency, improve the quality and output of casting billet, reduce overflow and breakout of steel and improve the management level of steelmaking and continuous casting. The molten steel is poured into the mold. In order to prevent overflow, the molten steel level must be kept stable. Otherwise, during the casting process, if the level will fluctuate too much, and slag will be involved, forming surface slag inclusion on the surface of the casting billet, affecting the quality of the billet. The test points out that the relationship between the level fluctuation and the depth of casting billet surface slag inclusion is as follows: The experience has shown that surface slag inclusions can be eliminated when the level fluctuation is within ±10mm. At the same time, if the level fluctuation is more than 10mm, the rate of longitudinal cracks on the casting billet surface is 30%. It means that the level fluctuation directly affects the surface quality of the casting billet. The principle of the system The eddy current type molten steel level gauge is the key to the system. The system operates reliably and has excellent performance: high temperature resistance, strong anti-interference ability, fast dynamic response (lag time 0.10s), high detection accuracy (±05mm), and large measurement range (0-150mm). The selected electromagnetic field frequency ensures that the level detection probe only detects the level change of the mold and does not detect the mold flux or steel slag layer. The system has the advantages of simple operation and no radiation protection problems. The system is insensitive to argon blowing, and its sensors can be mounted on the tundish car or on the platform. The sensor is cooled by compressed air during use. The principle is shown in the figure A high-frequency exciting winding is installed above the molten steel surface of the mold. The high-frequency magnetic field generated by the high-frequency exciting winding induces eddy currents on the molten steel surface to form a magnetic field. The magnetic field generated by the induced eddy current is in the opposite direction to the magnetic field generated by the high-frequency exciting winding, which changes the impedance of the high-frequency exciting winding. Under the condition that the winding material and structure, steel grade, temperature remain unchanged, the coil impedance change only has a single-value function relationship with the height of the molten steel level. As long as the impedance change of the high-frequency winding is detected, the change of the molten steel level in the mold can be converted. The components of the system Continuous casting mold level automatic control system is composed of eddy current tyoe molten steel level gauge, controller and digital actuator for adjusting the opening of tundish stopper. The detection end of the mold level automatic control system is ① eddy current displacement sensor, which uses the eddy current mutual inductance effect between the energized coil and the metal conductor to detect the distance. The effective signal of the eddy current sensor is amplified and linearized by the circuit of ② mold level gauge, which converts the 0-150mm change in the molten steel level of the mold into a standard signal of 4-20mA.DC, and then transmits it to the ③ control computer to complete data processing and system control functions. We can also control the actuator manually and automatically through the ④on-site operation display control panel, and the opening of the stopper is controlled by the ⑤ actuator to realize the automatic control of the molten steel level. 1 Eddy current sensor; 2 mold level gauge; 3 control computer; 4 On-site operation display control panel; 5 digital actuator; The control principle of the system The system can be set to four control modes: automatic, semi-automatic, manual and motor clutch. The automatic mode is the closed-loop control system of the molten steel level, and control the opening of the stopper by the digital actuator; the semi-automatic mode uses opening degree setter and digital actuator to set the opening of the stopper manually; the manual mode is to open and close the button directly to control the opening of the stopper; the motor clutch mode is quickly changed from any of the above control methods to manual stopper operation. The functions of the system also include: display and record of molten steel level, nozzle opening and casting speed; setting of molten steel level and nozzle opening; alarm of molten steel level at limit value etc. In addition to taking the detection of molten steel level as the main feedback signal of the control system, the control system also considers various interference factors that have an impact on the level control. These interference factors include: 1. The influence of the change of the flow characteristics on the control system after the melt loss of the stopper 2. The influence of the weight change of molten steel in the tundish on the control system 3. The influence of the change of the casting speed of the continuous casting machine on the control system 4. The influence of the mold width change (the mold width is adjustable) on the control system 5. The influence of the vibration frequency and amplitude of the mold on the molten steel level gauge The function and software implementation In order to overcome these disturbances, the mold level control strategy adopts PID control. And on the basis of PID control, self-adaptive correction and feedforward control are introduced to form an advanced control system. The level control is the main loop, and there is a proportional gain of the main loop controller. According to the self-adaptive correction of the mold width change and feedforward compensation of casting speed, so as to further reduce and eliminate liquid level fluctuations caused by mold width adjustment and casting speed changes. In order to reduce the frequent action of the stopper, the system adopts the intergarting time change of the controller, and automatically selects a longer intergarting time when the molten steel level fluctuates lightly. And the system will choose a shorter intergrating time when molten steel level fluctuates greatly. Thereby, the fluctuation of the controlled object caused by the frequent action of the stopper rod is suppressed. In the signal processing of molten steel level gauge, an appropriate filtering link is added and the vibration frequency synchronous filter is used for filtering processing, which can overcome the interference of mold vibration frequency and amplitude variation.

EasyRoute 380V Raised Z-600 Bakelite Clampable Vacuum CNC Router with 9kW Air-Cooled ATC Spindle and Servo Motors, with 5.5kW Liquid Ring Vacuum Pump (CNC Router) Product SKU: R-2030Z6V/90V, CNC Router, 0822222359 CNC Router Price: R 470 989.00 Sales Price exl. VAT and Shipping, valid at 2016-10-21 kao8kp3c 0822222359 http://SalePrice.co.za/R-2030Z6V/90V# Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage Automatic Linear Tool Change with a Tool Rack for 16 Tools, BT30 Tool Holder with Default ER32 Collet Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis Achieve 0.001mm Resolution on All Axis Achieve Under 0.05mm Per Meter Accuracy and Repeatability on All Axis Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min 5.5kW Liquid-Ring Vacuum Pump Provides Reliable, Durable and High Vacuum Performance High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged Working Area 2050x3050x600mm on X/Y/Z, the Area Spindle Can Reach Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis Clampable Vacuum Table Surface Made By Bakelite, Very Durable and High Wear-Resistant with Several Aluminium Clamping T-Slots Build In Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement 0822222359 http://SalePrice.co.za/R-2030Z6V/90V# More About CNC Router:Creating of the Boardroom Table with Advanced Machinery's CNC Router http://www.welldone.co.za/Creating-Boardroom-Table# Manufacturing of Spare Parts by AM's EasyRoute CNC Router http://www.welldone.co.za/Egli-Machine-CNC-Router# Stage and Set Manufacturing by AM's New Workshop - Absolute Manufactuing http://www.prevision.co.za/stage-and-set-manufacturing/# Product You Will Get in this CNC Router package:(R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (R-SPINDLE-9) 9kW Air Cooled BT30 Tool Change Spindle with Air Shield for CNC Router (AG-VACUUM/LR) Generic 380V 5.5kW Liquid Ring Vacuum Pump for CNC Automation (R-VFD-110) 11kW Inverter for ≤11kW Spindle, Three Phase 380V for CNC Router (R-2030Z6V/90L) AM.CO.ZA EasyRoute 380V Raised Z-600 Bakelite Clampable Vacuum CNC Router with 9kW Air-Cooled ATC Spindle and Servo Motors (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (S-ARTCAM/EXP) ArtCAM Express CADCAM Software For CNC Woodworking, Milling, Routing & Engraving (AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (AG-CORD) Rubber Form Sealing Cord for Vacuum Table, Per 10 Metres X 2 (R-BT30) BT30 Taper Tool Holder for ER32 Collet X 4 (R-ER32) ER32 Collet Set, Includes 8 ER32 Collects for ATC CNC Router (X-UTILITY/CD) AM.CO.ZA All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD 0822222359 http://SalePrice.co.za/R-2030Z6V/90V# Other CNC Router Spare Parts Sell By Us:(AG-DUST7) Generic Industrial Dust Collector 380V 7.5kW with Two Buckets and Four Bags (AG-DUST) Generic Industrial Dust Collector 380V 2.2kW with Single Bucket and Two Bags (R-SPINDLE-45/125) 4.5kW Φ125mm High-Torque Water Cooled Spindle ER25 for CNC Router

EasyRoute Heavy Duty 380V Standard PVC Clampable Vacuum CNC Router with 12kW Air-Cooled ATC Spindle and Servo Motors, with 7.5kW Liquid Ring Vacuum Pump (CNC Router) Product Code: R2-2030K/120V, CNC Router, 0822222359 CNC Router Product Price: R 673 989.00 Sales Price exl. VAT & Deliver, quoted at 2016-10-26 kao8kp3c 0822222359 http://SalePrice.co.za/R2-2030K/120V# High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min Clampable Vacuum Table Surface Made By PVC with Aluminium Clamping T-Slots Build In Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged Working Area Specially Enlarged for South African Market that Offers 2050mm Width for Perspex Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included Heavy Duty Version Much More Heavier and Better Performance on Long Run with Double the Warranty Time High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis 7.5kW Liquid-Ring Vacuum Pump Provides Reliable, Durable and High Vacuum Performance Achieve Under 0.05mm Per Meter Accuracy and Repeatability on All Axis With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement Working Area 2050x3050x300mm on X/Y/Z, the Area Spindle Can Reach Automatic Linear Tool Change with a Tool Rack for 16 Tools, BT30 Tool Holder with Default ER32 Collet Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point Achieve 0.001mm Resolution on All Axis With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage 0822222359 http://SalePrice.co.za/R2-2030K/120V# More About CNC Router:Advanced Machinery's Twin-Station CNC Router Gets a Video Shoot https://cornerstone.co.za/2016/02/09/ampaglas-twin-station-cnc-router/# Mdf-Shower Mould by AM's CNC Router http://www.welldone.co.za/MDF-Shower-Mould# Large Size Wall Decor Made from Full Size Supawood (MDF) on Advanced Machinery's CNC Router http://www.welldone.co.za/Supawood-Wall-Decor# Components included in this CNC Router package:(AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (R2-2030K/120L) AM.CO.ZA EasyRoute Heavy Duty 380V Standard PVC Clampable Vacuum CNC Router with 12kW Air-Cooled ATC Spindle and Servo Motors (AG-CORD) Rubber Form Sealing Cord for Vacuum Table, Per 10 Metres X 2 (X-UTILITY/CD) AM.CO.ZA All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (R-VFD-125) 12.5kW Inverter for ≤12.5kW Spindle, Three Phase 380V for CNC Router (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (R-BT30) BT30 Taper Tool Holder for ER32 Collet X 4 (R-SPINDLE-12) 12kW Air Cooled BT30 Tool Change Spindle with Air Shield for CNC Router (R-ER32) ER32 Collet Set, Includes 8 ER32 Collects for ATC CNC Router (R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course (S-ARTCAM/INS) ArtCAM Insignia 3D Design & CNC Machining Software (AG-VACUUM/LR/75) Generic 380V 7.5kW Liquid Ring Vacuum Pump for CNC Automation 0822222359 http://SalePrice.co.za/R2-2030K/120V# More CNC Router Spare Parts Stock By Us:(R-ER20) ER20 Collet Essential Set, Includes Collet Nut, 6mm/12mm Holders and 3mm/4mm Adapter (R-CLAMP/4) A Set of Four CNC Router T-Slot Table Clamping Kits (AG-DUST8) Generic Industrial Dust Collector 380V 7.5kW with Four Buckets and Eight Bags

EasyRoute 380V Raised Z-800 Aluminium T-Slot Clamping CNC Router with 9kW Air-Cooled ATC Spindle and Servo Motors (CNC Router) Product Code: R-1325Z8C/90L, CNC Router, 0822222359 CNC Router Price: R 369 999.00 Sales Price exl. VAT & Delivery Cost, quoted at 2016-11-14 kao8kp3c 0822222359 http://SalePrice.co.za/R-1325Z8C/90L# Aluminium T-Slots Table Surface for Workpiece Clamping, 6 Clamps Included for Free Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement Achieve Under 0.05mm Per Meter Accuracy and Repeatability on All Axis Achieve 0.001mm Resolution on All Axis Working Area 1300x2500x800mm on X/Y/Z, the Area Spindle Can Reach Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis Automatic Linear Tool Change with a Tool Rack for 12 Tools, BT30 Tool Holder with Default ER32 Collet Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis 0822222359 http://SalePrice.co.za/R-1325Z8C/90L# More About CNC Router:Advanced Machinery Attended SIgn Africa Expo at the Gallagher Convention Centre in Midrand http://univision.co.za/video/136287780# Advanced Machinery Applies for CNC Router Tender at the University of Johannesburg http://www.prevision.co.za/am-applies-for-uj-tender/# University Of Johannesburg Receives CNC Router Tender http://www.welldone.co.za/CNC-Router-UJ-Tender# Components included in this CNC Router purchase:(R-VFD-110) 11kW Inverter for ≤11kW Spindle, Three Phase 380V for CNC Router (R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (R-BT30) BT30 Taper Tool Holder for ER32 Collet X 4 (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (R-ER32) ER32 Collet Set, Includes 8 ER32 Collects for ATC CNC Router (X-UTILITY/CD) AM.CO.ZA All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD (S-ARTCAM/EXP) ArtCAM Express CADCAM Software For CNC Woodworking, Milling, Routing & Engraving (R-SPINDLE-9) 9kW Air Cooled BT30 Tool Change Spindle with Air Shield for CNC Router (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course 0822222359 http://SalePrice.co.za/R-1325Z8C/90L# Other CNC Router Spare Parts From Us:(R-VFD-30) 3kW Inverter for ≤3kW Spindle, Single Phase 220V for CNC Router (AG-DUST/L) Generic Domestic Dust Collector 220V 2.2kW with Single Bucket and Two Bags (R-VFD-90) 9kW Inverter for ≤9kW Spindle, Three Phase 380V for CNC Router

EasyRoute 380V Raised Z-600 Bakelite Clampable Vacuum CNC Router with 12kW Air-Cooled ATC Spindle and Servo Motors, with Vacuum Pump and Dust Collector Full Package (CNC Router) Product SKU: R-2030Z6V/120, CNC Router, 0725299409 CNC Router Product Price: R 505 809.00 Sales Price exclude VAT and Deliver, quoted at 2017-7-31 kao8kp3c 0725299409 http://SalePrice.co.za/R-2030Z6V/120# Working Area 2050x3050x600mm on X/Y/Z, the Area Spindle Can Reach 5.5kW Liquid-Ring Vacuum Pump Provides Reliable, Durable and High Vacuum Performance Maximum 80 Meter Per Minute Moving Speed on X/Y Axis, With Factory Default on 25 Meters/Min High Precision Rack and Pinion System with Helical Teeth Driving System on X and Y Axis Use Industrial 380V 3-Phase Electricity, 5 Pin 32A Plug Included With Rotary Attachment Supporting Interface and can Switch between Rotary Rotating and X-Axis Linear Movement Servo Motors Give Your Much Better Accuracy, Much Faster Speed and Much More Torch. Total 4 Servo Motors Used, Two on Y-Axis Accept All Kinds of G-Code File by USB Flush Drive, G-Code File Size Up to 256M Clampable Vacuum Table Surface Made By Bakelite, Very Durable and High Wear-Resistant with Several Aluminium Clamping T-Slots Build In Linear Guide Rail in Twin Parallels Structure and Two Roller Bearing Sliders on Each Rail Guide X/Y/Z Movement With Standalone AM.CO.ZA EasyRoute Control System, No Computer Needed, Stable System Suitable for Industrial Usage Z-Axis Setter/Presetter Included, Automatic Measure Tool Length and Establish 0 Reference Point Maximum 5 Meter Per Minute Moving Speed on Z Axis, With Factory Default on 3 Meters/Min Achieve 0.01mm Resolution on All Axis High-Load, High-Speed Caged Ball Screw Transmission System on Z Axis Rugged Keypad Against Water, Oil, Dust and Collision, Cheap and Easy to Replace If Damaged Automatic Linear Tool Change with a Tool Rack for 16 Tools, BT30 Tool Holder with Default ER32 Collet Achieve Under 0.5mm Per Meter Accuracy and Repeatability on All Axis 0725299409 http://SalePrice.co.za/R-2030Z6V/120# More About CNC Router:Advanced Machinery's Second Generation Twin-Station CNC Routing Solution http://www.prevision.co.za/ampa-twin-station-cnc-router/# Stage and Set Manufacturing by AM's New Workshop - Absolute Manufactuing http://www.prevision.co.za/stage-and-set-manufacturing/# Hotwired Design Gets Geared with Advanced Machinery CNC Routers http://www.prevision.co.za/hotwired-cnc-router/# Details in this CNC Router package:(AG-CORD) Rubber Form Sealing Cord for Vacuum Table, Per 10 Metres X 2 (AG-DUST2) Generic Industrial Dust Collector 380V 3kW with Two Buckets and Four Bags (R-2030Z6V/120L) AM.CO.ZA EasyRoute 380V Raised Z-600 Bakelite Clampable Vacuum CNC Router with 12kW Air-Cooled ATC Spindle and Servo Motors (R-BT30) BT30 Taper Tool Holder for ER32 Collet X 4 (AE-MOTOR/15) 1.5kW Medium Capacity Brushless Servo Motor, 1500 RPM, AC 3-Phase X 4 (R-VFD-125) 12.5kW Inverter for ≤12.5kW Spindle, Three Phase 380V for CNC Router (X-UTILITY/CD) All-in-One Utility Disk with Softwares/Drives for CNC Machineries on a DVD ( Available for Free Download ) (T-BASIC/RE) Basic EasyRoute CNC Router Control Usage Training Course (AG-VACUUM/LR) Generic 380V 5.5kW Liquid Ring Vacuum Pump for CNC Automation (AE-DRIVER/15) 1.5kW 3-Phase Servo Motor Driver ( Encoder, Servo Motor Controller ) X 4 (NO-RUST/15) AM.CO.ZA NO-RUST Additive Liquid Solution for CNC Machinery Cooling and Protection 1.5kg Bottle (AG-CAP) Rubber Cap for Vacuum Table Vacuum Hole, Per 10 Caps Pack X 3 (R-CLAMP/6) A Set of Six CNC Router T-Slot Table Clamping Kits (R-ER32) ER32 Collet Set, Includes 8 ER32 Collects for ATC CNC Router (AG-VACUUM/45) Φ45mm Clear Polyurethane Flexible Vacuum Hose with Reinforce Steel Wire, Per 1 Metre X 5 (NO-STOP/1) AM.CO.ZA NO-STOP High Speed Lubrication Oil 1L Bottle for Mechanical Parts like Linear Guide Rails and Runner Blocks (R-PRESETTER) Normally Open Wired 0.001mm Accuracy High-Precision Z-Axis Zero Tool Length Setter/Presetter for CNC Machines (AG-DUST/100) Φ100mm Clear Soft Flexible Dust Collection Hose with Reinforce Wire, Per 1 Metre X 10 (R-SPINDLE-12) 12kW Air Cooled BT30 Tool Change Spindle with Air Shield for CNC Router 0725299409 http://SalePrice.co.za/R-2030Z6V/120# More CNC Router Spare Parts Sold By Us:(R-VFD-90) 9kW Inverter for ≤9kW Spindle, Three Phase 380V for CNC Router (AG-VACUUM/LR) Generic 380V 5.5kW Liquid Ring Vacuum Pump for CNC Automation (R-HOLDER/125) Φ125mm Solid Chromoly Steel Spindle Holder for Water Cool Spindle